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Best Belt Disc Sanders

Expert Reviews & Buying Guide

quadcopter reviewsBest Belt Disc Sanders

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How to Choose a Belt Disc Sander

There are many different woodworking tools on the market, and once you start doing serious woodworking, you’ll realize why. Having lots of gear takes up a lot of space, though, which is why many people prefer combination tools. Belt disc sanders are one of those must-have products. The disc allows you to do more precise sanding and edge work while the belt lets you quickly smooth out large, flat surfaces. However, there’s a lot more to belt disc sanders than that, so we’ve done the research for you and picked ten excellent models. Let’s quickly cover our buying tips and then jump right into the belt sander reviews.

Best Belt Disc Sanders

Disc Size: Since the disc and belt are separate features, you’ll want to consider the sizes independently. Some products come with larger discs that will be useful for adding or smoothing curves on your woodwork. A bigger disc will give you more room to work.

Best Belt Disc Sanders

Belt Size: The belt sizes will give you an idea of how much surface area you can work on at once. If you are working with large pieces of wood, you’ll want a larger belt. If you don’t have a lot of space for a large sander, choose a smaller belt.

How to Choose a Belt Disc Sander

Disc Speed: The speed of the disc will affect how much sanding you get done. The speed is measured by how many rotations the disc makes per minute. If you have more delicate work to do, you’ll want a slower disc speed.

Best Belt Disc Sanders

Belt Speed: As with the disc speed, the faster the belt goes, the more wood you can remove. Since the belt doesn’t rotate like the disc, the speed is calculated by surface feet per minute. If you need to smooth down a lot of wood, pick a faster belt.

Best Belt Disc Sanders

Motor Power: The more motor power your belt and disc sander has the less work it will have to do. This is important if you do a lot of heavy sanding. Working a motor too hard for too long will wear it out quickly.

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Belt Angle: A pro belt disc sander will have a belt with adjustable angles. The degree to which you can change the angle will vary from sander to sander, but a sander with a wider angle range will give you more versatility.

Top 10 Products

All right, time for the belt disc sander reviews. When we started our research, we wanted to make sure that we found a wide variety of sanders to choose from. It was important to us to find products that had belt sanders that were equally as good as the disc sanders. We also wanted to be able to find belt disc sanders that would meet a variety of budget sizes. Here are the top 10 products. Take a look!

Jet J-41002

Top Pick
Our top pick is the Jet J-41002 belt and disc sander. This sander comes with an eight-inch disc and a belt that measures 2” x 42”. Each individual sander will be able to reach impressive speeds thanks to the ¾ HP motor. The disc will move at 3,450 RPM, and the belt will reach up to 3,100 SFPM. You can adjust the angle of the disc sander up to 45 degrees to the left or right. Since the angle can be adjusted both ways, you will have an easier time sanding difficult angles or strange shapes. This is our favorite belt disc sander because we found that it delivers quick, impressive results. While it is incredibly powerful, you won’t feel overwhelmed by the sander because it is very easy to use. Since both sanders move at high speeds, you can easily remove large amounts of material if you wanted, but they can also work well on any small pieces. Unlike several other belt sanders, the belt on this product will not vibrate under your workload, so you’ll have less fatigue. You will have a hard time finding a belt disc sander that provides better quality and value.
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Wen 6502

Budget Pick
If you’ve been doing some shopping around already, you probably have noticed that these tools can be very expensive. We understand that everyone has their own budgets to work with, and you might not want to spend a lot of money. Now worries: The Wen 6502 is a great sander for anyone wanting an affordable, quality product. For a lower price than many other sanders on the market, you will be able to own a very reliable and versatile product. It has enough power to handle heavy workloads without getting bogged down. The Wen 6502 comes with a six-inch disc, and the belt sander measures 4” x 36”. With a ½ HP motor, it can spin the disc at 3,600 RPM and the belt at 1,900 SFPM. If you have any difficult angles to sand, you can easily adjust the belt between 0 and 90 degrees. Though it is an affordable sander, you will still be receiving a heavy-duty product. You will notice that the base is constructed from cast iron, so it is heavy enough to prevent any vibrations that could fatigue you or cause you to gouge your work.
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Powertec BD4600

We really like the Powertex BC4600 because it has a compact design. If you are looking for a powerful tool that won’t take up a ton of your workspace, you will love this belt disc sander. You will also find that this sander is relatively affordable. It is the perfect choice for anyone who is just getting into the woodworking hobby. Though it is affordable and compact, it is still made from quality, heavy-duty material. You will not have to worry about any vibrations coming from this sander because it is made with a cast iron base. Within the sander, you will find a ½ HP motor that provides speed and reliability to the belt and disc sanders. The disc sander on this product measures six inches in diameter, and it will turn at 3,600 RPM. It also has a very efficient belt. The belt measures 4” x 36”, and the sander moves at 1,950 SFPM. You will also find that this belt can be adjusted up to 45 degrees each way for a total of 90 degrees of tilt. That versatility will allow you to get really precise results from your angle sanding.
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Jet J-4002

If you are looking for a belt disc sander that will allow you to do more precise work with the belt while you take care of bigger business with the disc, the Jet J-4002 is the perfect belt disc sander for you. You will first notice that the belt is different from other belt sanders. It is narrower and longer. It measures 1” x 42”, so it is perfect for working on smaller pieces like a jig saw. It can be adjusted up to 90 degrees, so you can make sure that you are getting precise angles on all of those small, detailed pieces of wood. The disc, on the other hand, is larger than most discs on belt disc sanders. It measures eight inches in diameter, and with the ⅓ HP motor, it moves at a speed of 1,725 RPM. The belt moves at 3,000 SFPM. This is different from most combination sanders that have faster discs and slower belts. The best part of this sander is that it comes with a removable platen. This is perfect for anyone looking to sand, grind, or finish odd-shaped pieces of work on the belt.
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Rikon 50-120

We wanted to include this product in our belt sander reviews because of its impressive size. You will need to have plenty of space available in your workshop for the Rikon 50-120. It is a large, heavy-duty belt disc sander. We had to include this in our list of favorites because of its size and durability. You will notice that the disc is a whopping ten inches in diameter. This makes it the largest disc size in its class. It only makes sense that the product would also have an exceptionally large belt sander. In fact, the belt is 6” x 48”, and thanks to the massive motor, it can still move at a high speed. Because this is such a massive combination sander, there is plenty of room for a ¾ HP motor. The motor moves the disc at a speed of 1,720 RPM, and it moves the belt sander at a speed of 2,030 SFPM. As with most belt sanders, you still have the versatility of tilting the belt of up to 90 degrees. Our favorite part of this behemoth of a sander is the dust port. With as much power, speed, and surface area that this sander provides, you will certainly have a dusty mess when you are finished. However, the dust port is molded to collect dust from both sanders, so you can keep your work area clear.
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Xtremepower 46000

The Xtremepower 46000 is a very affordable, plain belt disc sander. If you aren’t looking to do anything beyond basic sanding, this will work just fine. It is on the small side, so it is better suited for small projects. On the bright side, this is perfect for anyone who doesn’t have a lot of workspace available. The disc on this combination sander is only five inches in diameter, and it moves at 3,600 RPM. On the other hand, the belt can reach up to 2,300 SFPM. The speed of the disc and belt are both impressive considering the motor isn’t as powerful as some of the more expensive options. Since this is a budget option, it does not offer any belt angle adjustments. For the price, you will have a harder time finding a better sander. It will get the job done without all of the extra bells and whistles you would get on a high-end belt disc sander. If you are just looking to do some casual sanding or woodwork, you will be able to do just that with this affordable product.
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Jet JSG-96OS

The Jet JSG-96OS is another impressive option if you are looking for a very large and powerful combination sander. To get the job done, this belt disc sander comes with a ¾ HP motor. The disc on this sander measures six inches in diameter, and it can reach speeds up to 1,725 without a load. The belt is another one of the largest in this belt sander review. It measures 6” x 48”, and it can reach up to 2,258 SFPM without a load. You also have the ability to adjust the belt angle between 0 and 90 degrees. Our favorite part of this sander is that it is made to last. Not only is it made with a heavy-duty base, but it also has sealed ball bearings and steel plates. The ball bearings will reduce friction, and the platen will reduce the risk of heat damage. Inside where the motor is kept, a fan is enclosed to keep the powerful motor from overheating. You’ll also get a decent-sized dust port to keep your work area clean from the dust of both the belt and disc sanders. This is the perfect sander for serious woodworkers looking to make an investment in a solid tool.
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Wen 6509

The Wen 6509 is the perfect combination sander if you don’t have a table because it comes with a stand. The best part of having a standalone sander is that you can easily move it around. While it is heavy, you can still place it anywhere in your shop because you don’t need to mount it to a table. It is impressively large sander. It comes with a nine-inch disc, and a belt that is 6” x 48”. The 9 Amp motor moves the disc at 3,450 RPM and the belt at 2,700 SFPM. The belt can be adjusted between 0 and 90 degrees. Though it has its own stand, you still don’t have to worry about vibrations while you are sanding. The body of the sander is made from the same sturdy cast iron. If you need to make adjustments, you can easily use the tension release lever, which will make changes to the sandpaper belt grits. The best part of this particular belt disc sander is that it doesn’t just come with the disc and belt. It also includes a miter gauge and two dust ports. By now, you should realize the importance of the dust ports and working in clean space.
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Grizzly G0547

We wanted to include the Grizzly G0547 in our belt/disc sander reviews because it is an affordable, high-performing combination sander. It is designed to be a stationary sander fit for a work bench, but you wouldn’t know that from the price. With this sander you get a disc that is six inches in diameter. The belt, on the other hand, is 4” x 36”. As you can see, this is a mid-sized combination saw, and it has an appropriately powered motor. The motor is ⅓ HP, so it can easily move the disc at 3,450 RPM and the belt at 1,970 SFPM. If you need to sand any precise angles, you can make adjustments between 0 and 90 degrees. We think that this belt disc sander would be perfect for anyone looking for a compact sander. It provides all the work effort and efficiency you would get out of larger options, but it doesn’t take up nearly as much space. The bottom line is this: you will have a harder time finding a better quality, compact belt disc sander to fit in a small workspace.
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BestEquip Combo Sander

The last of our favorite belt disc sanders is the BestEquip Combo sander. It comes with a relatively small motor, but it is still able to get a lot of work done. You will also find that it is another one of the more affordable sander options. It is a mid-sized sander with a disc that measures six inches in diameter. The belt measures 4” x 36”, and while the speed of the belt is not given, the disc speed is reported to reach up to 1,420 RPM. If you need to make any adjustments to the angle of the belt, you will find that this affordable option still provides you with the versatility of more expensive options. You can choose any angle between 0 and 90 degrees, so you can do horizontal and vertical sanding. The best part about this combination sander is that you can use it outside of woodworking. In fact, it is often used with metal and to polish objects. For the price, the amount of versatility that comes with this sander is very impressive. This sander is definitely designed for anyone that wants to get the most bang for their buck.
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